Research • Development • Innovation
Floor Tile Solution • SCI Series

Zircon Floor Formula

Specialized ceramic raw material compound formulated specifically for floor tile body whiteness, scratch resistance, and firing stability.

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Zircon Floor Premium Zirconium Replacement Material
Floor Grade Zircon Replacement
Product Overview

Zircon Floor Zirconium Replacement

Zircon Floor is a premium zirconium replacement material specially developed for ceramic floor tile manufacturing. Its optimized composition delivers excellent whiteness, opacity, mechanical strength, and firing stability, making it an ideal choice for high-quality floor tile production. Designed to enhance surface finish and ensure consistent batch-to-batch performance, Zircon Floor provides a cost-effective alternative to conventional zircon-based materials.

54.74%
Al₂O₃ Alumina
36.96%
ZrO₂ Zirconia
0.22%
Fe₂O₃ Low Iron
0.60%
L.O.I. Ignition
Lab Verified

Chemical Composition

Rigorous laboratory testing ensures precise oxide ratios for optimal ceramic whiteness, strength, and thermal performance.

Al₂O₃ Aluminum Oxide
54.74%
ZrO₂ Zirconium Dioxide
36.96%
SiO₂ Silicon Dioxide
6.33%
Fe₂O₃ Iron Oxide (Ultra Low)
0.22%
TiO₂ Titanium Dioxide
0.24%
CaO Calcium Oxide
0.26%
MgO Magnesium Oxide
0.23%
Na₂O Sodium Oxide
0.21%
K₂O Potassium Oxide
0.20%
L.O.I. Loss on Ignition
0.60%
Why Zircon Floor

Key Performance Benefits

Engineered for maximum cost efficiency, superior firing brightness, and consistent manufacturing performance.

High Zirconium (36.96%)

High ZrO₂ concentration provides superior optical opacity and bright body L-value whiteness.

Floor Tile Optimization

Specifically engineered to enhance mechanical MOR strength, body hardness, and wear resistance.

Low Iron Content

Ultra-low Fe₂O₃ (0.22%) maintains clean, consistent body color without yellow discoloration.

Thermal & Chemical Stability

Maintains dimensional integrity and chemical stability across diverse fast-firing kiln cycles.

Superior Surface Finish

Produces smooth, pinhole-free surface textures across glazed vitrified and porcelain floor tiles.

Cost-Effective Replacement

Acts as a direct zirconium flour replacement, substantially lowering batch raw material costs.

Reliable Firing Quality

Strict quality control ensures uniform physical and chemical properties in every shipment.

Manufacturing Efficiency

Integrates seamlessly into existing slip-house, ball mill, and spray-drying operations.

Recommended Applications

Versatile Applications

Specifically formulated for floor tile applications requiring high whiteness, excellent opacity, wear resistance, and dimensional stability.

Floor Tiles

  • Glazed Vitrified Tiles (GVT & PGVT)
  • Full-body vitrified tiles & Double charge tiles
  • Porcelain floor tiles & heavy commercial tiles

Porcelain Slabs

  • Residential & commercial flooring slabs
  • Industrial heavy-duty flooring
  • Premium architectural porcelain slabs

Technical Ceramics

  • High-strength ceramic components
  • Wear-resistant industrial products
  • Engineering ceramic applications

Body Opacification

  • Direct substitute for Zircon Flour
  • Enhances body opacity & whiteness index
  • Maintains body-glaze thermal expansion fit

Building Materials

  • High-performance architectural products
  • Vitrified paving blocks & tiles
  • Specialty ceramic construction materials

Zircon Replacement

  • Direct drop-in replacement for Zircon Flour
  • Up to 25-40% raw material cost savings
  • Maintains optical opacity & whiteness index

Industries Served Worldwide

Floor Tile Manufacturers
Porcelain Tile Manufacturers
Large-Format Slab Manufacturers
Technical Ceramic Manufacturers
Building Material Manufacturers
Ceramic Raw Material Suppliers

Partner with Shwet Cera Innovations for Innovative Ceramic Material Solutions

Shwet Cera Innovations is a leading Zirconium Replacement Manufacturer and Ceramic Raw Material Manufacturer based in Morbi, Gujarat, India. We specialize in manufacturing premium SCI-15, SCI-20, SCI-25, SCI-30, SCI-40, Zircon Floor, and Ceramic Whitener Powders that deliver superior whiteness, enhanced brightness, low iron content, and consistent performance. Our advanced powder solutions help ceramic manufacturers improve product quality, optimize production efficiency, and reduce manufacturing costs for Floor Tiles, Wall Tiles, Porcelain Tiles, GVT/PGVT Tiles, Double Charge Tiles, Slab Tiles, Full Body Tiles, , and Industrial Ceramics. With a strong commitment to Research, Development & Innovation, we deliver reliable ceramic material solutions trusted by manufacturers across India and global markets.

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